Project Boat
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- This topic has 202 replies, 1 voice, and was last updated Jul 6, 2020 at 7:56 pm by
Zach Matthews.
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Apr 14, 2009 at 1:12 am #5518
Andrew Wright
MemberSo I had a breakthrough today….
I’ve been looking for the right deal on a Gheenoe for quite a while now, and after all of my looking, the pieces finally lined up. The boat is not pretty by any stretch of the imagination, but it certainly has potential. The project is going to be to build a casting deck on the front and a smaller deck on the back to allow for a poling platform. It also needs a motor and I am thinking it will take somewhere between 5 and 10 hp to get the job done. Other than that, some sanding and a coat of paint should make this boat look like it is getting the love it deserves. As of right now I have $500 invested. Not a bad deal for a structurally sound boat and a perfectly functional trailer. I will keep you guys updated as to how this turns out…..
Apr 14, 2009 at 1:12 am #48483Andrew Wright
MemberOne more pic…..
Apr 14, 2009 at 1:37 am #48484josh o donnell
MemberCool project. What model is that? How are you constucting the decks? I’ve been looking around for something like that that I’ll be able to do some work on. Please post more pics of your progress.
Apr 14, 2009 at 1:40 am #48485cole m.
MemberLooks like a fantastic project! Keep us updated with photos.
Apr 14, 2009 at 11:16 am #48486
Steve K.MemberSomebody call 911….Andrew ….for $500 you stole that boat. 😀
I look forward to following this thread. I’m sure you are familiar with http://www.microskiff.com
Apr 14, 2009 at 12:33 pm #48487Gary Sundin
MemberVery nice.
Apr 14, 2009 at 1:01 pm #48488Tim Pommer
MemberAndrew,
If the drake ever comes back on-line, you need to check out the thread “Pimp-my Gheenoe” (something like that) posted by TxFly (now maybe Tex).
Apr 14, 2009 at 1:15 pm #48489Zach Matthews
The Itinerant AnglerI’m helping Andrew out with this project and I’ve already learned some interesting stuff browsing around.
Apr 14, 2009 at 4:16 pm #48490Andrew Wright
MemberTim,
Zach sent me a link to that thread a while back, and it is definitely influencing the direction of this project.I am still in research mode right now, so I am glad Zach has decided to help out (his research skills are not typically lacking). Neither of us have ever done any glass work before, so any input from the more experienced members of this forum would be appreciated as well.
I will keep you guys posted.
Apr 15, 2009 at 2:30 am #48491anonymous
MemberYou can get epoxy much cheaper from http://www.raka.com
I have done alot of glass work, but not with the vinylester resins.
Apr 15, 2009 at 12:50 pm #48492Zach Matthews
The Itinerant AnglerHey Dave –
What I think would be really helpful is a step-by-step book or website taking us through the process of, say, patching a hole in a boat and then painting it and gel-coating it.
Apr 15, 2009 at 1:15 pm #48493Josh England
MemberJamestown has a ton of fiberglass/gelcoat “how to” videos on youtube. Here’s a link, you’ll have to sort though them to find what you want, but there are alot of good ones.
http://www.youtube.com/user/JamestownTV
Also West system epoxy puts out a pamphlet on fiberglass work, most West Marine stores have them for $5Apr 15, 2009 at 5:10 pm #48494Andrew Wright
MemberThanks for the input Josh and Dave. I am gearing up to get started this weekend, so every bit of insight helps.
Apr 15, 2009 at 8:05 pm #48495anonymous
MemberJosh beat me to it, also, check the RAKA site for the user manual.
http://www.raka.comYou do indeed basically have the gist of it.
What has been recommended to me by several when I started out was to get a cardboard box and fiberglass it!
Apr 18, 2009 at 9:55 pm #48496Zach Matthews
The Itinerant AnglerAndrew and I spent yesterday evening, this morning and the early afternoon today at work on his boat. There was quite a bit of scrubbing involved last night, and quite a few errands to run this morning, but we ended up getting the front deck built. We’ll build out the back deck before we glass it in, but we’re making some nice progress. We also got a coat of wax on the boat – it’s going to need three or four more before it looks green as opposed to pasty.

This is the life of Andrew Wright. He spends his days building skyscrapers, hosing off boats, and otherwise being manly. At the end of the day, his pretty wife comes home, kisses him, and hands him a cold twelve pack of beer. Andrew nods appreciatively and goes back to hosing off his boat.


Here’s what she looked like prior to having any mods done, but after being cleaned up pretty thoroughly.

We started out making the things we knew we’d need, like a general template. We gathered up wood, tools, various sizes of drill bit, screws and saws, etc. Other than a much-appreciated loan of a mitre saw from a neighbor, we didn’t find ourselves needing anything once we started.

We started the cuts by hollowing out a pair of holes for rod holders. Andrew’s boat is not the largest model Gheenoe so he opted to only do one tube on each side, which should be plenty.

The insides of the seats are filled with old foam, surrounded by cardboard (presumably the molds used to form them up out of the sprayed fiberglass in the factory.) They’ve shrunk over the years a considerable amount, and are now dry and brittle.

You can see the 2″ PVC used for the rod tubes. Schedule 40 wasn’t really necessary but we couldn’t find two inch landscaping line. Andrew wisely capped the ends so that when we finish glassing in the front deck, there will be no way for water to invade the space via the tubes.

This was probably the one step we could have skipped. The front seat had a hump in it about 1/4″ to a 1/2″ high, which we decided to remove. In retrospect, we might have been able to get away without cutting this off.

Here’s the main front deck supports: two 2 X 4s locked in along the Gheenoe’s flanges.


They are held in place with a skyscraper-grade epoxy used for tying steel to concrete. 35 minutes after application, I lifted the entire boat several times holding only the center 2 X 4.

Obligatory IA Food Shot. We didn’t take a picture of the beer cans in the recycling bin by this point, but we probably should have.

Here’s the almost-completed superstructure. I argued that we were overdoing it, but in the end, this proved to be a wise move, again by Andrew. The plywood material we used for the decking was not especially strong and needed this much support.

Here’s Andrew cutting the deck out of the plywood.

A final look at the superstructure under the deck. It’s solid. 🙂

For the time being, it still looks like a bit of a redneck project. Once the front is glassed in, however, this is going to be a pretty impressive modification, I’m confident.
Zach
Apr 18, 2009 at 10:44 pm #48497Grant Wright
MemberGreat work guys; I can’t wait to see the finished product.
Apr 19, 2009 at 10:35 am #48498lawrence underwood
MemberThat looks good. Boat work is fun.
For the record: that is OSB you’re using, not plywood. 😉
Apr 19, 2009 at 11:22 am #48499bill webster
MemberLooks like great fun.
Apr 19, 2009 at 12:13 pm #48500Zach Matthews
The Itinerant AnglerLawrence –
Andrew knows all the terminology; he is a former home contractor who really does build skyscrapers for a living.
Apr 19, 2009 at 4:50 pm #48501dan waddell
MemberSweet stuff guys thanks for sharin.
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